We are interested in cooperation with the manufacturers of worm gearboxes, who are looking for an official and reliable distributor to deal with supply & delivery of their equipment to the industrial plants in Russia.
The company’s top management and sales team are well acquainted with the Russian market, its mentality and laws; they also understand industrial specifics of the financial and economic activities of the Russian customers. All our sales managers have a large customer database, extensive experience of successful sales and well-established connections with the potential buyers of your gearboxes (also referred to as reducers, gear reducers, speed reducers) . This allows our managers to promptly set out the most promising directions for promotion and to ensure a rapid entry of the products into the promising Russian market. Our employees, who are fluent in English and German, are focused on working at the international market with the supplies of foreign equipment.
Our team of experienced engineers, who can handle the most serious technical problems, constantly keeps in touch with the Russian customers, holds meetings and delivers presentations regarding the latest achievements of our manufacturing partners. They point out the engineering challenges and actively communicate with all the departments at Russian plants. That is why the specifics of doing a business in the Russian Federation are well-known to us, and we also know the equipment of the local industrial plants and their up-to-date modernization needs.
Once we become your authorized representative in Russia, our marketing staff will carry out a market research in order to check the demand for gearboxes, will submit a market overview for worm gearboxes that you offer and evaluate the needs for this type of equipment at local plants. Our specialists will also estimate the potential and capacity of this market at local industrial plants. Our IT-team will start developing a website for your products in Russian. Our experts will assess the conformity between your worm gearboxes and customer needs as well as analyze the common reaction to the new goods in general. We will look into the categories of potential customers, and pick out the largest and the most promising plants.
Upon becoming your authorized agent on the territory of Russia, ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will obtain certificates, if required, for a batch of the goods, for various types of worm gearboxes in compliance with Russian standards. We can also arrange the inspection in order to obtain TR TS 010 and TR TS 012 Certificates. These certificates provides permission to operate your equipment at all industrial plants of the EAEU countries (Russia, Kazakhstan, Belarus, Armenia, Kyrgyzstan), including the hazardous industrial facilities. Our company is eager to assist in issuing Technical Passports for worm gearboxes as per Russian and other EAEU countries’ requirements.
Our engineering company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), collaborates with several Russian design institutes in various industrial segments, which allows us to conduct preliminary design as well as subsequent design works according to the standards, construction rules and regulations that are applicable in Russia and other CIS countries. It also enables us to include your gearboxes into the future projects.
The Company has its own logistics department that can provide packing service, handling as well as the most efficient and cost effective mode of transportation of the goods (incl. over dimensional and overweight goods). The goods can be delivered on DAP or DDP-customer’s warehouse basis in full compliance with all the relevant regulations and requirements that are applicable on the Russian market.
Our company has its own certified specialists who will carry out installation supervision and commissioning of the delivered equipment, as well as further guarantee and post-guarantee maintenance of gearboxes. They will also provide necessary training and guidance for the customer’s personnel.
Description and mode of operation. Drawing
Worm gear speed reducers are named after a worm gear used in them. A worm is a screw that is a component in the gear. This type of speed reducers is widely applied. Its scope of application covers such areas as pumping equipment, various transportation equipment (such as conveyors, elevators etc.), drives, and machine tools for processing of metal, wood and other materials.
Worm speed reducers are implemented on the basis of a worm gear that, in its turn, consists of a gear wheel meshing with a worm, a screw with the special thread.
Worm speed reducers always operate as speed-reducing units, and they provide for a wide range and high precision of gear ratios. For a worm gear pair, gear ratios can be within the range of 1-100 (and even higher). Similar gear ratio can be provided by a triple cylindrical speed reducer; however, a worm mesh allows increasing smoothness of movement and decreasing of a noise level. One more advantage of worm speed reducers is their simple design and low cost.
Moreover, worm speed reducers demonstrate a unique function of self-braking, i.e. they are non-reversible: with the driving shaft completely stopped, the driven shaft cannot be rotated. This specific feature appears with gear ratios 35 and higher, or, more exactly, with the worm spiral line angle exceeding 3.5 degrees.
It should be noted that gear ratio rising results in reduction of efficiency due to higher friction between a worm and a gear wheel.
The dimensions of a drive are small (as compared with cylindrical units).
The average service life of worm drives is 10 thousand hours.
A worm gear consists of a screw with the thread on it and a helical gear wheel. The screw is denoted as the worm; as a result, this name is given to the gear and the speed reducer type. Rotational motion of a worm provides translational motion (along the screw axis) of thread turns meshed with the wheel teeth. Wheel teeth and screw turns are meshed along the line. In such a way, force is transmitted between the gear elements. Worm and wheel axes are perpendicular.
A speed reducer (a worm speed reducer) is a mechanism converting high angular speed of rotation of an input shaft into low speed at an output shaft. As a result, the torque at an output shaft grows in proportion to the rotation speed reduction.
A speed reducer (a worm speed reducer) consists of a casing with gear wheels, shafts, shaft bearings, related lubrication systems and other components in it. The casing provides safety, good lubrication and, as a result, high efficiency as compared with, for example, open gears.
Major characteristics of worm speed reducers
The major characteristics of speed reducers are the efficiency, input and output shaft rotation frequency, gear ratio, transmitted power, number of stages and gear type.
The gear ratio is the ratio between the input shaft rotation speed and the output shaft rotation speed.
i = winput/woutput
The speed reducer efficiency is defined as the ratio between the input shaft power and the output shaft power.
n = Pinput/Poutput
Gearboxes and polymeric equipment
Casting machines, injection molding machines
Extruders, extrusion lines
Gearboxes. Main description
Polymer substance press, preforming machines
Roll mills, calenders
Upon becoming the official distributer of worm gearboxes, our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), carries out the following: finds the buyers of your products on the market, conducts technical and commercial negotiations with the customers regarding the supplies of your equipment, concludes contracts. Should a bidding take place, we will collect and prepare all the documents required for the participation, conclude all the necessary contracts for the supply of your equipment, as well as register the goods (gearboxes) and conduct customs clearance procedures. We will also register a certificate of transaction (Passport of Deal) required for all foreign trade contracts in the foreign currency control department of the authorized Russian bank so that currency transaction could be effected. If required, our company will implement an equipment spacing project in order to integrate your equipment into the existing or newly built production plant.
We are convinced that our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will become your reliable, qualified and efficient partner & distributor in Russia.
We are always open for cooperation, so let’s move forward together!