Production of components and spare parts for turbines

and aircraft engines using precision casting method

Engineering company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), Russia, has been successfully working with a number of Russian industrial enterprises at the local market for more than 20 years. Since the company’s founding, it has acquired immense engineering experience, market reputation, and has realized more than a hundred large-scale projects at the industrial plants in Russia. Our company is continuously in search of new business partners, who consider Russian market investment-attractive and want to boost their sales in the region, as well as expand their field of activities and enter a new international level. Our specialists are ready to provide delivery of components and spare parts for turbines and aircraft engines using precision casting method.

Investment casting using precision casting method:

Production of investment castings of complex shapes;
Melting and casting both in vacuum furnaces and in induction furnaces with further stationary casting.

The main equipment used in the production of components

Production of investment castings of complex shapes;
New robotized coating lines;
Boilerclaves;
Gas furnaces for annealing;
Electric furnaces for annealing;
Vacuum furnaces;
Open induction furnaces;
Sandblasting machines.

Due to the most up-to-date machinery, we belong to the leaders in Central and Eastern Europe.

Stages of production using precision casting method

Quality concept:

Specialized production of castings from steel and superalloys based on nickel and cobalt was implemented:

IN 713C, IN 713LC, IN 738LC, IN 792 5A;
MAR M247, GTD-111, FSX-414;
N 155, 141I, 141J;
Stellite 6, Stellite 12, Stellite 31.

Quality certificates: As 9100, ISO 9001, 14001, NADCAP.

Laboratory tests

Non-destructive tests:
- Detection of defects by X-ray machine in castings (RTG);
- Detection of surface defects by dye penetrant testing (FPI);
- detection of surface and internal defects in ferromagnetic materials by magnetic analysis;
- Detection of defects by ultrasound in materials and welding seams.
Mechanical, chemical, and metallographic testing of materials:
- Determination of chemical composition of the material;
- Analysis of macrostructure;
- Measuring of microhardness.
Metrological service in the field of measuring of the lengths, angles, diameters.

Manufacturing of wheels and blades of turbochargers

Wheels and blades of turbochargers made from the alloys IN 713C, IN 713LC, Mar 247. IN 713C, IN 713LC, Mar 247.

Diameter of wheels: 50 - 400 mm (2 - 16 in)
Mass of wheels: 0.15 kg - 44 kg (0.33 - 97 lb)

Manufacturing of blades for GTP

Casting of workpieces, processing, application of coating;
Working and distributing blades, segments, plates for gas turbines;
Alloys: IN 738LC, FSX-414, MAR M247, GTD-111, IN100 and B1914;

Mass of blades: 0.1 – 30 kg (3.5 oz – 66 lb);

Weight of blades: 50 – 400 mm (2 – 16 in).

Coating of blades

Coating method "Out of Pack";
Equipment: SECO / WARWICK furnace VVTR - 5016/16.

Working dimensions: Ø 400 mm.

Manufacturing of blades for the aircraft industry

Working and distributing wheels of turbine engines;
Working and distributing wheels of supplemental power plants;
Parts of the aircraft air conditioning systems;
Blades of turbine engines.

Material of construction: IN 100, IN 713LC, MAR M247, IN 792-5A.

Manufacturing of special grinding heads for highly specialized productions

Castings are made from superalloys based on nickel: 141I, or 2.4879, or from alloys of cobalt;
Diameter: 300 - 520 mm (11.8 - 20.5 in);
Mass: 9 - 30 kg (20 - 66 lb).

Vacuum heat treatment

Heat treatment in vacuum, nitrogen and argon;
Annealing of steel and non-ferrous alloys;
Equipment: SECO / WARWICK 15, vacuum furnace OVPT-4025

Maximum dimensions: 600x600x400 mm.
Maximum load weight: 400 kg.

Our Engineers are always ready to advise or provide additional technical information on the production of components and spare parts for turbines and aircraft engines using precision casting method.

When it comes to the efficiency of a fleet of industrial gas turbines, the state of the turbine is a determining factor. Therefore, in order to ensure optimal operations and high efficiency, the turbines require regular maintenance. Our company is one of the leading suppliers of new components, service packages and technical solutions for gas turbines.