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"INTECH_GmbH"
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Solutions and Equipment for Oil, Gas and Chemical Production

Intech GmbH, Moscow is a Russian engineering company engaged in collaborative developments and follow-up ready-made supplies, including the installation and commissioning of the following plants and solutions for the oil and gas industry:

  • Gas treatment and thorough dehydration plants
  • Gas processing plants
  • Gas-gasoline processing plants
  • Hydrogen sulfide disposal plants
  • Oil and diesel fuel dewaxing plants
  • Oil sludge processing plants
  • Hydrocarbon vapour recovery units
  • Oil product discharge, loading, and overflow leak-proof systems
  • Oil refinery and gas processing plant effluent- treatment complex solutions
  • Oil tank sediment-cleaning units
  • Seawater desalting units
  • Energy-saving upgrade of petrochemical production; processing furnace efficiency increase with simultaneously reduced energy consumption
  • Oil treatment units for oil-and-gas fields
  • Oil and gas metering stations

Intech GmbH, Moscow is experienced in sales within Russia and CIS together with subsequent installation supervision, commissioning and after-sales services of the following equipment:


Pumping Units and Packaged Systems

Teikoku Canned centrifugal-type pumps, Japan

  • Flow rate: up to 2400 m3/h
  • Head: up to 750 m
  • Operating medium temperature: - 200 °C to +450 °C
  • Viscosity: up to 350cSt
  • Explosion proof: ATEX product certification

Pump design:

  • Single-stage horizontal canned pump
  • Horizontal multiple-stage canned pump
  • Vertical canned inline-type pump
  • Special design for volatile fluids with return circulation
  • Special canned pumps for hot fluids with external cooling circulation
  • Special canned pumps for suspensions with hydraulic valve self-circulating fluid or with external circulation
  • Self-priming canned pumps
  • Heat-insulated canned pumps

Canned centrifugal-type pump models:

  • Standard canned pumps, type F
  • Canned pumps for volatile fluid pumping, type R
  • Canned pumps for high-temperature media, type B
  • Self-priming canned pumps, type G
  • Canned pumps with high temperature insulation, type X
  • Heat-insulated canned pumps, types K, KS
  • Canned pumps for suspensions, types XG, SG, D

Corrosion-resistant centrifugal-type pumps manufactured by various European companies.

Single-stage centrifugal pumps
  • Single-stage horizontal canned pump
  • Horizontal multiple-stage canned pump
  • Vertical canned inline-type pump
  • Special design for volatile fluids with return circulation
  • Special canned pumps for hot fluids with external cooling circulation
  • Special canned pumps for suspensions with hydraulic valve self-circulating fluid or with external circulation
  • Self-priming canned pumps
  • Heat-insulated canned pumps

Canned centrifugal-type pump models:

  • Standard canned pumps, type F
  • Canned pumps for volatile fluid pumping, type R
  • Canned pumps for high-temperature media, type B
  • Self-priming canned pumps, type G
  • Canned pumps with high temperature insulation, type X
  • Heat-insulated canned pumps, types K, KS
  • Canned pumps for suspensions, types XG, SG, D

Corrosion-resistant centrifugal-type pumps manufactured by various European companies.

Single-stage centrifugal pumps
  • Flow rate: up to 500 m3/h
  • Head: up to 2500 m
  • Operating medium temperature: -70 °C to +400 °C
  • Special design for low NPSH is optional

Multi-stage vertical centrifugal pumps
  • Flow rate: 4 to 1100 m3/h
  • Head: up to 400m
  • Self-priming stage is optional
  • Designed for low NPSH

Pump types:

  • Standard type
  • Vertically-suspended type
  • Barrel-type
Self-priming centrifugal for dirty media
  • Flow rate: from 100 m3/h
  • Head: up to 60 m
  • Solid coke size: up to 23mm
  • Closed or open impeller
Propeller pumps
  • Flow rate: from 7000 m3/h
  • Head: up to 10 m


Centrifugal pumps with magnetic coupling

Pump design

  • Standard single-stage pumps with magnetic coupling
  • Multiple-stage horizontal and vertical pumps with magnetic coupling
  • Multiple-stage horizontal pumps with leak-proof seal
  • Flow rate: 35 to 1000 m3/h
  • Head: 100 to 340 m
HAUKE-MP GmbH Dosing plunger and diaphragm pumps, Austria
  • Flow rate: 0 to 70000 l/h
  • Discharge pressure: up to 2918 bar

Plunger (piston) pumps manufactured by Wepuko Hydraulik GmbH, Germany
  • Flow rate: up to 180m3/h
  • Discharge pressure: up to 1000 bar

Radial plunger pump

  • Flow rate: up to 60m3/h
  • Discharge pressure: up to 450 bar

Our engineering company supplies also for the Russian and CIS markets:

  • Ultrahigh pressure piston pumps for surface cleaning
  • Ultrahigh pressure piston pumps for surface cutting
  • High pressure pumps with operating pressure of 200bar, and flow rate of 250 m³/h
  • Gas compressors with operating pressure of 100bar and capacity of 17,000 Nm³/h
  • High-pressure piston pumps, type FG 250-25/25

Four-Phase High-Pressure Crude Oil Separators

Specification:

  • Length: up to 12.2m (40ft)
  • Width: up to 2.6m (8ft 6in)
  • Height: up to 3.2m (9ft 6in)
  • Weight: up to 7,300kg
  • Actual displacement: 100 to 250 barrels
  • Working pressure: up to 10,000 psi

Associated Petroleum Gas Treatment Plants

Consisting of:

  • Column equipment
  • Column circulation water pump
  • Absorbent dosing unit
  • Control cabinet
  • Hydrogen sulfide content measurement system
  • Water softening unit
  • Absorbent dosing and pre-treatment unit
  • Drain pumping station
  • Bypass gas system
  • EC&I

Oil Desalting Plants (Electrical Dehydrators)

Removal of calcium chloride, magnesium chloride, and sodium chloride cutting salt content down to 5 mg/l at the plant output

Stationary Natural Gas Compressing Systems

Specification:

  • Capacity: up to 9000 Nm3/h
  • Power: 700kW
  • Suction pressure: up to 50 bar

Modular Reservoir-Pressure Maintenance Units

Consisting of:

  • Fluid processing and metering system (feed pipeline)
  • Control system (discharge line)
  • Pumping equipment package
  • Automatic control package (pump control station)

Hydraulic Filters of Various Designs

  • Strainers
    • Horizontal
    • Vertical
    • Bolted cover
    • Cover Kick-off mechanism
    • The strainer filtering element consists of a perforated drum with predefined cell size
    Fineness range: 5mm to 50 μm
  • Automatic self-cleaning back-flushing filters
    • Duplex filtration systems
    • Tabular filtration systems
    Filtering degree: up to 20 μm
    Working medium: oil-and-gas and chemical suspensions
    Service life: up to 20 years

Heating Units for Oil and other Fluids

  • Convection-type
  • Radiant-type with helical two-way or three-way coil
  • Serpentine-type
  • Cabin-type
  • "Water bath" type
  • Heated fuel tanks

Specification:

  • Efficiency: up to 93%
  • Furnace heat rating: from 1 up to 50 MW
  • Working media capacity: up to 2000m³/h
  • Service life: up to 30 years
  • Enclosure: fire and explosion-safe

Turbo-Expanders

Turbo-expander with hydraulic brake

  • Turbo-expander / compressor unit
  • Turbo-expander / generating set

Specification:

  • Power: 50 to 50000 kW
  • Input pressure: up to 100 - 150 bar
  • Capacity: up to 50 million m³/day
  • Service life: 20 - 30 years
  • Input temperature: from -190°C
  • Isentropic efficiency: up to 90%

Power Production and Supply Plants

Fuel cell based thermal power plants

Portable plants with capacities up to 1kW

Application range:

Consumer electronics and telecommunication facilities

Small and medium-size plants with capacities up to 1MW

Application range:

Industrial, municipal, and public-service facilities and enterprises, Telecommunication centers, EMERCOM facilities, Stand-alone remote facilities with season-related access, Independent facilities

Large-scale plants with capacities of 1.4MW and 2.8MW

Application range:

Direct power generation and back-up systems, Hybrid heat, cold, and electric power generation systems, Fuel back-up systems

Diesel-generating sets

Capacity: 10kW to 10MW

Gas generators

Capacity: 1kW to 5MW

Cogeneration plants

Capacity: 10kW to 10MW

SNM (Shin Nippon Machinery Co. LTD) Steam Turbines, Japan

  • Maximum steam pressure: up to 67 bar
  • Maximum temperature: up to 540°C
  • Maximum output power: 50000kW

Heat-Exchanging and Capacitive Equipment, Pipes, Sections, and Metalwork from European companies

Shell-and-tube heat exchangers:

  • Rigid tube bundle assembly
  • Floating roof
  • U-shaped tubes
  • finned tubes
  • Special design with protective tubes and tube hole welding

Plate heat exchangers

Air coolers

Pipe systems

  • Radiation and convection zones in processing furnaces
  • Furnace pipe systems

Tanks and vessels

  • Pressure tanks with embedded components
  • Vacuum tanks with double casings
  • Atmospheric pressure tanks

Pipes and fittings made of polymeric materials for severe operating conditions

Refractory Materials

Durable insulating firebricks withstanding temperatures up to +950°C

Insulating fiber, plates and blocks withstanding temperatures up to +1500°C

Melt-molded refractory materials withstanding temperatures up to +1750°C

Non-wetted refractory materials for high-temperature applications up to 1800°C

Application range:

  • Ferrous metallurgy
  • Non-ferrous metallurgy
  • Cement industry
  • Refractory materials for waste incineration

Burners, Burning and Flaring Systems, Incinerators.

Gas burners

  • Standard with flat or round flame
  • Low NOx emission
  • Forced and atmospheric draft

Combined burners

Flare systems

  • Air-assisted flares
  • Steam-assisted flares
  • Closed flaring system

Incinerators

Incinerators to dispose of:

  • Solid industrial and household wastes
  • Liquid wastes
  • Biological wastes
  • Oil sludge
  • Petrochemical production wastes

Oil and Gas Pipeline Hot Tapping and Pipeline Cleaning Equipment

Oil and gas pipeline hot tapping and shutdown equipment

Specification

  • Pipe: up to 2200mm
  • Working medium pressure: up to 160 bar
  • Working medium temperature: up to 350°C

Pipeline dehydration tool

Pipeline pigs

  • "Chameleon" type pigs
  • Unidirectional or bidirectional movement pigs
  • Tight pigs
  • Wide running pigs
  • Cap pigs
  • Variable diameter pipeline pigs

Pig launchers and pig receivers

T-branches allowing passage of spheres

Shut-off T-branches

Quick-closing blind joints

Sphere and pig signaling equipment

Sealing plugs

Welding tools

High-friction tools

Shut-off and Control Valves by Various Manufacturers

Ball valves

  • Floating cast-steel or forged steel ball valve (150 – 600 lb)
  • Float ball valve (150 – 600 lb)
  • Sheet steel or forged steel trunnion mounted ball valve (150 – 2500 lb)
  • Trunnion mounted ball valve with reduced inside diameter
  • Upper inlet ball valve
  • Upper connection ball valve
  • Trunnion mounted ball valve (150 – 2500 lb)

Check valves

  • Cast steel check valve with double disk (150 – 900 lb)
  • Flat check valve (150 – 900 lb)
  • Cast steel or forged steel swing-check valve (150 – 2500 lb)
  • Pressure seal steel swing-check valve (900 – 2500 lb)

Shut-off valve

  • Gas shut-off valve (150 lb / 300 lb)
  • Double shut-off and discharge valve
  • Cast steel or forged steel pressure seal shut-off valve (900 - 2500 lb)
  • Cast steel or forged steel pressure seal shut-off valve (150 – 2500 lb)
  • Shut-off valve with parallel double disks (150 - 300 lb)
  • Cryogenic shut-off valve (150 - 600 lb)
  • Flat shut-off valve (150 – 1500 lb)
  • Extension-type shut-off valve (600 - 900 lb)

Globe valve

  • Cryogenic globe valve (150 - 600 lb)
  • Cast steel or forged steel globe valve (150 – 2500 lb)
  • Cast steel pressure seal globe valve (900 – 2500 lb)

Flat butterfly valve

Flanged butterfly valve

Plug valve

Flat slide valve

Drilling Rigs and Utilities

Self-propelled drilling rigs for repair and maintenance of gas and oil wells

Cluster drilling rig capable of X-Y movement

Train rig

Jack-up drilling rig

Trailer drilling rig

Upper power drives

Utilities:

  • Crown-block
  • Travelling block
  • Hook
  • Knuckle joint (shackle)
  • Rotary table
  • Drill winch
  • Boring pump
  • Drilling mast
  • Derrick base

Wellhead Equipment

  • Blowout preventers
  • Plunger preventers
  • Batteries
  • Well suction and killing collectors
  • Drilling bits
  • Wellhead tools
  • Safety clamps
  • Drill pipe elevators
  • Pumping rod elevators
  • Casing pipe elevators
  • Inserts
  • Pipe tongs